GKM Vibrating Control Screeners

GKM Vibrating Control Screeners

GKM Vibrating Control Screeners are designed for control and safety screening of high volumes of both dry and wet products at high throughputs.

The design and quality of these modular machines makes them suitable for sectors where control screening is crucial, as well as sufficiently robust for heavier-duty industrial applications.

GKM control screening machines are easily integrated into the surrounding manufacturing process, for example into conveyor belts and vibrating feeders.

GKM Vibrating Tumbler Screener

Why choose a GKM Vibrating Control Screener?

GKM Control Screening machines are equally efficient in dry and wet screening applications. They provide high performance and volume separation with both dry, dusty, powdered and granular materials, and liquid-solid separation, when a low percentage of coarse material is present.

This level of control screening reliability and assurance is crucial for companies in a range of sectors including Food and Chemicals where materials are received via truck loading and screeners are placed inline before bagging stations as a policing mechanism.

As part of the Kemutec offering, GKM Vibrating Control Screeners are designed with meshes down to 100 microns and 1 or 2 decks. The model sizes range from 450 to 2000mm diameter. These machines are capable of delivering up to 3 fractions of material at feed rates of 1 kg/h up to 200,000 kg/h.

Like all GKM Screeners, these control screening machines deliver consistent quality products and high yield. They are easy to use, clean and maintain, as well as being built to last. They feature screen frames with double clamping for fast self-changing. These machines are designed with the highest quality materials and can also be manufactured to meet the strict requirements of FDA, GMP, and ATEX.

 

A GKM Vibrating Control Screener is used for many dry and wet applications including:

  • Food products such as milk powders
  • Pharmaceutical ingredients
  • Performance Materials (Plastics)
  • Chemicals
  • Powder coatings
  • Minerals

Kemutec offer GKM Vibrating Control Screeners for customers requiring robust, long-lasting and multi-functional operation. These screens are easy to use and maintain; making them exceptionally operator friendly.

When you need to achieve high performance control screening, the team at Kemutec supply this solution for control and safety screening of dry, dusty, powdered and granular products, and liquid-solid separation with a low percentage of coarse material. GKM machines easily integrate into the process they are a crucial part of.

Key Features and Benefits:

Performance:

  • Very high throughput capacity per m2 of screening surface
  • Up to 200,000 kg/h
  • 1 or 2 decks per machine, screen up to 3 fractions simultaneously
  • Up to 100% availability
  • Modular system with self-centering design
  • Extremely fast center discharge of fine particles, and adjustable retention time for oversize particles
  • Dustproof design
  • FDA and EG 1935 / 2004 compliant seals, connecting hoses and screen inserts
  • Low power consumption
  • Delivers consistent product control and quality
  • Individual adaptation to the application and customer requirements
  • Screen movement is 3-dimensional  and set to product
  • No dead corners, for wasted material
  • Patented technology, for peace of mind
  • Ultrasonic cleaning provides contamination-free screening
  • Wide range of model sizes from 450 – 2000 mm diameter
  • Available as ATEX certified Zone 20D – Zone 1G
  • All necessary certifications and documentation are provided

For operators:

  • Modular, self-centering screen assembly
  • Very few components
  • Delivered pre-adjusted and ready for operation – (plug and play functionality)
  • Optimum set-up of the vibrating springs, minimal transfer of vibrations
  • Fast on-site re-meshing of screen frame

Service and maintenance:

  • Up to 100% availability in 24hr operation
  • Very low maintenance and easy access
  • Maintenance-free motor
  • Screen frames feature double clamping for fast self-changing
  • Easy dismantling and cleaning

+44 (0)1625 412000

sales@kemutec.com

Advantages:

Performance & design:

  • Extremely high screening efficiency and throughput per m2 of screening surface
  • Design allows for fast fine particle discharge and adjustable retention time
  • Up to 3 fractions simultaneously on each machine
  • High acceleration; suitable for solid-liquid separation
  • Tough modular design with low part weights
  • Low overall height
  • Optimum set-up of the vibrating springs, minimal transfer of vibrations
  • GMP and FDA compliant
  • Available as ATEX certified Zone 20D to Zone 1G
  • Easy integration into the process
  • Bespoke solutions

For operators:

  • Delivered operationally ready and pre-adjusted to suit your material
  • Automatic centering of screening inserts and strong intermediate rings and covers, for simple, fast assembly and screen changing
  • 100% dust and waterproof and easy to handle, due to GKM’s unique EPDM or silicone clip on gaskets
  • Screen frames with twin-clamp rings for fast re-meshing on-site

Service and maintenance:

  • Up to 100% availability in 24h operation; maintenance-free motor
  • Easy to dismantle and clean all body parts.
  • Simple access for cleaning under the machine

+44 (0)1625 412000

sales@kemutec.com

Specification of the GKM range of Vibrating Control Screeners:

GKM Vibrating Control screening machines are typically used for control screening of dry, dusty, powdered and granular products, and liquid-solid separation with a low percentage of coarse material. Features central inlet and fines outlet. For feed rates from 1 kg/h up to 200,000 kg/h.

(KTS -V2 and KTS-VS2 Models)

Areas of application:For higher performance control screening of dry, dusty, powdered and granular products, and liquid-solid separation with a low percentage of coarse material.
Particle feed size:1 micron up to 20 mm
Feed rates:1kg/h – 200,000 kg/h depending on machine size
Bulk densities:200 – 10,000 grams/liter
Mesh openings:100 microns to 20 mm
Screens usable:Stainless steels or plastic wire mesh fabric
No. of screen decks:1 – 2 per machine
Anti-blinding systems:– Rubber balls
– Slider rings
– Ultrasonic
– Combinations
Speed range:Dry products:  1000/1500 min-1 at 50Hz
Wet products: 3000 min-1 at 50Hz
Screen movement:3-dimensional, set to product
Amplitude:4 – 8 mm
Acceleration:4 – 6 g
Model sizes/ca. Ø:KTS-V45060080090012001500
Screening surface (m²):0.110.270.420.600.931.45
Motor power (kW):0.190.700.480.840.841.60
Materials:304(L) and 316 (L) Stainless steel or 430 FERR
Surfaces:Brushed, ground, mirror, electro-polished or ViwateQ with a surface roughness of <0.4 microns for Food and Pharmaceutical products (GMP, FDA compliant)

+44 (0)1625 412000

sales@kemutec.com

Functionality

GKM Vibrating Control machines are driven by two laterally attached vibration motors. Precisely adjusted springs allow the screen body to vibrate freely by means of dislocation. Vertical oscillation is generated at the center of the machine which is ideal for control screening processes.

The machine continuously removes coarse and foreign materials. High throughputs are achieved through the centered inlet and outlet. Fine product drops through the center of the machine. Towards the outer edge of the screen, a slight transport movement allows for the discharge of oversize particles.

The centrifugal force of the motors can be altered, as can the motor angle, in order to adjust the retention time of the oversize particles on the screen. The screen frames are equipped with either mesh cloth, glued to the frame, or with 2 grooves and 2 fixation rings to enable easy and fast re-meshing on-site.

 

 

+44 (0)1625 412000

sales@kemutec.com

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